We produce Shell Moulded Cast Iron Casting, SG Iron Casting, and Stainless-Steel Casting.
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ISO 9001:2015 Certified | IATF 16949:2016 Certified
Green Sand Moulded, Shell Moulded Casting Foundry in India
Quality Casting in Gray Iron & Ductile Iron through green sand & Shell Mould Routes
Welcome to Sanmati Components Pvt. Ltd, your trusted Shell Moulded Casting Foundry in India. With a focus on quality and precision, we specialize in delivering top-notch shell moulded castings for various industries. Our state-of-the-art facility and experienced team ensure that every casting meets the highest standards of excellence.
Our Foundry Division holds certifications from ISO 9001:2015, affirming our commitment to quality. Specializing in medium to high volume, 1kg to 60kg in Grey Iron and S G Iron, our team, infrastructure, and processes are adept at producing intricate and precise castings. To tackle challenges, Sanmati Components Private Limited leverages its rapid development capability, flexible manufacturing approach, and supportive infrastructure. With an in-house machining facility designed to accommodate various weight, size, and volume requirements, we ensure comprehensive solutions for our clients.
Utilizing the Shell Moulding Process guarantees high dimensional accuracy, excellent surface finish, and clean internal passages in all our products. Our modern facilities include core shooters, Induction Melting, Spectrometer, Internal shot blasting, Mechanical testing equipment, and casting inspection tools such as Microstructure testing, hardness testing, , CMM for machined component inspection, milli pore facility and NDT.
In addition, we have established reliable local tie-ups for services like Casting coating, Heat treatment, Honing etc., ensuring a holistic approach to meeting our customers' diverse needs.
Our Shell Moulded Casting Foundry Capability
Casting Material
Gray Iron Grades :
FG-160, FG-200, FG-260, FG-300
Ductile Iron Grades :
400/10, 450/12, 500/7, 600/3 and 700/3
Casting Range
Weight :
0.5 Kg to 0 Kg
Size :
Maximum 0 mm X 0 mm
Annual Volume
0 Metric Ton / Year
Value Addition
"Elevate Your Manufacturing with our Shell Moulding Casting Foundry. Contact Us to Experience Precision Engineering and Quality Solutions!"
Our Shell Moulded Foundry Infrastructure
Methoding
We use Simulation Software (Virtual pouring) which predicts the complete casting process including filling, solidification, cooling and allows the qualitative prediction of various properties of the cast product. We use this facility for methoding which saves actual shop trials and saves time in producing good castings at first go. The necessary method cards are made for every item and are preserved.
Moulding
We use Arpha 450 Jolt-Squeeze moulding line with box size 600x700xHt.400 Moulding and have Core Shooter with maximum core size 575 x 550 mm. Mould hardness testers with online SPC
Melting
At the melting section, we have Inductotherm make Induction Furnace of 550 Kwwith 500 kg melting capacity. The melting section has online Spectromax make spectroanalyser,Carbon Silicon Analyzerand molten temperature measurement facility
Pouring System
Car track with 105 Pallets for pouring of moulds
Pouring ladle movement with the help of 2MTEOT.
Up & Down movement of the ladles is carriedwith help of wire rope Crane
We have Various ladles from 150kg to 300Kg with Lip pouring arrangement.
Magnesium Treatment Ladle having 500 kg capacity with cover
Geared Pouring ladles having capacity of 350 kg capacity
Fettling
We use following equipment’s for removal of runner, risers & for finishing of castings
SSEC make Hanger type Double door 500 kg hanger type Shot Blasting machine
16” Pedestal Grinders
Pneumatic Pencil Grinders and different tools are equierment.
Casting painting made by dipping process and spray painting process
Punch Out
In punch out process, casting is removed from the mold to reveal the desired shape and form. This process involves the use of mechanical or pneumatic equipment to break apart the mold and extract the casting
QA, Testing & Inspection Facilities
We strive to exceed the quality requirements of our esteemed customers. This is possible because of our strict in-process controls at all levels.
Sieve Shaker with sieve set.
Compatibility Tester
GCS
Moisture Tester
Permeability Meter
Sand Rammer
Peel Back Core Tester Digital.
Our Facilities
Chemical Composition Checking Facility
Spectromax Spectrocheck, Spectrometer PMT Based: Model PDA 5000 and online Display board. Ajay Syscon CE meter
Metallurgical Sample Preparation Facility
High Speed Spectro Grinder
Floor model four-disc Grinder/Polisher
Microstructure Checking Facility
Microscope with image analyser software
Hardness Checking Facility
‘FIE ‘make Hardness checking machine consist of Brinell and Rockwell hardness
Our Quality Policy
Effective team work to provide high quality products to our valuable customers, Proactively satisfying needs and expectations of all interested parties through risk base thinking, on time, every time & committed to fulfil applicable requirements by continuous improvement of Quality Management System.
Our Quality Objectives
- Reduction in Rejection, rework
- On time delivery
- Customer Complaint towards zero
- Providing safer & healthy environments to employees & society
Components We Manufacture
Critical castings& critical machined components manufactured by us with utmost precision
SCPL Advantages
- Solution based approach with capability of designing for precise development
- End-to-end service incorporating design, casting and machining
- Manufacturing excellence to serve precision-driven industrial markets
- Robust systems and process with reliable and versatile SOPs
- Highly meticulous Quality Management System
- Trained, Skilled, Experienced and unconditionally integrated human resource
Our Customers Are Our Most Treasured Assets
FAQ's
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What types of casting do you produce in your foundry?
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What is the maximum capacity for shell moulded castings in your foundry?Our foundry can manufacture shell moulded SG Iron and Grey Castings weighing up to 60kg each.
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What is the Annual Volume Capacity of your Shell Moulded Casting Foundry?Our shell moulded cast iron casting foundry has an annual volume capacity of 4200 Metric Tons per Year.
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Is your Shell Moulded Casting Foundry IATF Certified?Yes, our Shell Moulded Casting Foundry is certified under IATF 16949:2016.
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Do you offer machining capabilities in your Shell Moulded Casting Foundry?Manufacturing Unit Yes, our Shell Moulded Casting is fully equipped with machining facilities.
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Where is your Shell Moulded Casting Foundry located?Our foundry is situated at 46A/phase1, Shree Laxmi Co-op Industrial Estate, Hatkanangale, 416109.